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MIL-C-38999 Series I, II, III, Inserts, Contacts, and Tooling information

INSERT AND CONTACT IDENTIFICATION

   
Insert Service Total Contact     Size
Arrangement
Rating Contacts 22D 20 16 12
8-98 9-98 I 3   3    
8-35 9-35 M 6 6      
10-5 11-5 I 4   4    
11-2 I 2     2  
11-4 I 5   5    
10-98 11-98 I 6   6    
10-99 11-99 I 7   7    
10-35 11-35 M 13        
             
12-3 I 3     3  
12-4 13-4 I 4     4  
12-8 13-8 I 8   8    
12-98 13-98 I 10   10    
12-35 13-35 M 22 22      
             
14-5 15-5 II 5     5  
14-15 15-15 I 15   14 1  
14-18 15-18 I 18   18    
15-19 I 19   19    
14-35 15-35 M 37 37      
14-97 15-97 I 12   9 4  
             
16-6 17-6 I 6       6
16-8 17-18 II 8     8  
16-26 17-26 I 26   26    
16-35 17-35 M 55 55      
16-99 17-99 I 23   21 2  
             
18-11 19-11 II 11     11  
18-28 19-28 I 29   26 2  
18-30 19-30 I 30   29 1  
18-32 19-32 I 32   32    
18-35 19-35 M 66 66      
18-45 19-45 M 67 67      
18-96 I 9       9
             
21-11 I 11       11
20-16 21-16 II 16     16  
20-14 21-24 I 24   24    
20-25 21-25 I 25   25    
20-27 21-27 I 27   27    
20-41 21-41 I 41   41    
20-39 21-39 I 39   37 2  
20-35 21-35 M 79 79      
21-75 M 4 #8 TWINAX #8 TWINAX #8 TWINAX #8 TWINAX
             
22-21 23-21 II 21     21  
22-32 23-32 I 32   32    
22-34 23-34 I 34   34    
22-35 23-35 M 100 100      
22-36 23-36 I 36   36    
22-53 23-53 I 53   53    
22-55 23-55 I 55   55    
22-97 23-97 I 16     16  
22-29 23-99 II 11     11  
             
24-4 25-4 I 56   48 8  
24-19 25-19 I 19       19
25-20 N 40 3 #8 TWINAX 3 #8 TWINAX 3 #8 TWINAX 3 #8 TWINAX
      13 #16 13 #16 13 #16 13 #16
      4 #12 COAX 4 #12 COAX 4 #12 COAX 4 #12 COAX
      10 #20 10 #20 10 #20 10 #20
24-24 25-24 II 24     12 12
24-29 25-29 I 29     29  
24-35 25-35 M 128 128      
25-43 I 43   23 20  
25-46 I 46   40    
  I 46     4  
  N 46 2 #8 COAX 2 #8 COAX 2 #8 COAX 2 #8 COAX
24-61 25-61 I 61   61    
NOTE: Please consult Greenwood for additional insert arrangements to suit your specific needs
MIL-C-38999 I, II, III, CONTACTS AND TOOLING REQUIREMENTS  
Contact MIL-C-39029 P/S Wire Wire Mating M22520 M22520 Plastic Tools
Size contacts   Range Barrel End Crimp Tool Positioner Insert/removal
Series I & III 58-360 P 22-28
22D
22 2-01 2-07 M81969/14-01
Size 22D 56-348 S           Green/White
Series I & III 58-363 P 20-24 20 20 1-01 1-04 M81969/14-02
  56-351 S       2-01 2-10 Red/White
Series I & III 58-364 P 16-20 16 16 1-01 1-04 M81969/14-03
Size 16 56-352 S           Blue/White
Series I & III 58-365 P 12-14 12 12 1-01 1-04 M81969/14-04
Size 12 56-353 S           Yellow/White
Series II 58-360 P 22-28
22D
22 2-01 2-06 M81969/14-01
Size 22D 57-354 S           Green/White
Series II 58-363 P 20-24 20 20 1-01 1-04 M81969/14-02
Size 20 57-357 S       2-01 2-10 Red/White
Series II 58-364 P 16-20 16 16 1-01 1-04 M81969/14-03
Size 16 57-354 S           Blue/White
Series II 58-365 P 12-14 12 12 1-01 1-04 M81969/14-04
Size 12 57-359 S           Yellow/White
WIRE SIZES AND DIAMETERS SERIES I, II, III
Contact Wire size Finished Wire Dimensions
Size AWG MIN MAX
22D 28, 26,24, 22 0.76 mm 1.37 mm
    0.030 in 0.054 in
20 24, 22, 20 1.02 mm 2.11 mm
    0.040 in 0.083 in
16 20,18,16 1.65 mm 2.77 mm
    0.065 in 0.109 in
12 14, 12 2.46 mm 3.61 mm
    0.097 in 0.142 in
PIN CONTACTS
Series I, II, III  
Pin M39029 Conesys
Size Part No Part No
22D 58-360 5245-006-2222
20 58-363 5245-007-2020
16 58-364 5245-008-1616
12 58-365 5245-009-1212
SEALING PLUGS  
Contact Military Colour
Size Part No Key
12 MS27488-12 Yellow
16 MS27488-16 Blue
20 MS27488-20 Red
22D MS27488-22D Black

 

  
SOCKET CONTACTS          
Series I, III         Series II  
Socket Wire Size Will Accept Socket M39029 Conesys M39029 Conesys
Size AWG Pin Dia Length Part No Part No Part No Part No
22D 28-22 0.775 mm 21.72 mm 56-348 5045-022-2222 57-354 5055-008-2222
    0.0305 in 0.855 in        
20 24-20 1.02 mm 21.72 mm 56-351 5045-019-2020 57-357 5055-009-2020
    0.040 in 0.855 in        
16 20-16 1.588 mm 21.72 mm 56-352 5045-020-1616 57-358 5055-010-1616
    0.0625 in 0.855 in        
12 14-12 2.39 mm 21.72 mm 56-353 5045-021-1212 57-359 5055-011-1212
    0.094 in 0.855 in        
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